Centralized vs. decentralized dust extraction/containment dedusting
The choice between centralized and decentralized dust extraction is crucial for containment, GMP compliance and dust control. In addition to efficiency, energy consumption, sustainability and the avoidance of cross-contamination also play a role. The presentation will highlight the advantages and disadvantages of both systems and their impact on production, maintenance and costs. It will also discuss how malfunctions affect operational safety and which factors play a role in [...]
JAG: three projects in filling (pharmaceutical industry)
In this presentation, we present three projects, all of which were carried out in the areas of sterile filtration, filling and bottle handling. The aim of all projects was to increase the capacity and productivity of the production plant in order to achieve the highest possible degree of automation and digitalization. The projects were completely planned and implemented by JAG [...]
GMP production/ QC data aggregation, contextualization
30 years after delivering the world's first FDA-compliant Electronic Batch Record in 1994, JAG demonstrates how today's goal of clearance by exemption is enabled by the collection, aggregation and intelligent contextualization of ALL PLANT DATA. This leads to a bspl. capability of sof. Access, extraction, structuring, comparison, analysis and [...]
Interface planning - key role in cleanroom planning
The presentation "The importance of interface planning in cleanroom planning" highlights the essential importance of effective interface planning in highly sensitive industries such as semiconductor manufacturing, pharmaceuticals and biotechnology. Close collaboration between architects, engineers and process specialists ensures that structural designs, air quality, temperature and humidity are optimally coordinated. The aim is to integrate systems seamlessly, anticipate challenges at an [...]
Integrated overall planning of cleanrooms
The lecture "Integral overall planning of cleanrooms" highlights the holistic planning of cleanrooms, taking into account all relevant disciplines such as architecture, fire protection, technical building equipment as well as medical and laboratory technology. The aim is to present practical strategies that combine functionality, regulatory requirements and cost efficiency. A particular focus will be placed on optimizing both the construction phase and the subsequent [...]
Quick in - Quick out : Efficiency during infeed and outfeed
When discharging material from GMP class "B" to "E", it was previously necessary to carry out 3 airlock processes - one for each GMP class. This costs a lot of time and personnel. With the BECKER QuickOut ® airlock, this is now possible in just one step: thanks to an internal two-chamber principle with integrated chute, there is no longer any risk of [...]
Use of existing properties for new cleanroom space
Presentation of a project procedure for the implementation of a clean room in an existing building. Reduction of implementation time and CO2 emissions when integrated into existing buildings. Project-specific solution finding and continuous adaptation to emerging tasks of the existing property with high flexibility of all parties involved. This requires constant review and comparison with the customer's defined requirements. Complex integration of existing installations, [...]
"Holistic-Lean-Processing System" - Mockup to integration
The way in which pharmaceutical systems are built, packaged and integrated has hardly seen any innovation in 40 years. The Holistic Lean Processing System developed by Hanselmann GmbH in Crailsheim optimizes the entire process. For the first time, the system's digital twins enable optimized system planning with a focus on transport optimization and wood-free packaging. All moves are made with the system, [...]
FactoryLayer© - "Next Generation" - GMP Monitoring
With the FactoryLayer© GMP Monitoring System FL-EMS, RETEL Neuhausen AG has a scalable GMP monitoring system that can be optimally adapted to the customer's needs. The FL-EMS system is characterized by its multidimensional scalability in the following disciplines: - Sizing: Rooms | Floors | Buildings | Campus | Company-wide - Data sources: Sensors [...]
Specialist planning - and cleanroom automation as a full service
Using specific projects and technical examples, we present the possibilities and benefits of our services and proven solutions for the automation and digitalization of cleanrooms as a full-service partner. In order to consistently automate cleanrooms and integrate the current trends in digitalization, services in the area of planning and solutions for the various [...]